Optomec direct-write aerosol jetting

The laser module adds the additional capability of curing materials, even on low temperature targets. A continuous conveyor belt transports the work pieces beneath the pulsing lamp units for high speed processing. YAG laser, however a variety of lasers may be employed so that the deposit, aerosol, or target is absorbing at the laser wavelength.

A detachable optomec direct-write aerosol jetting also means that interchangeable nozzles may be used.

A method as recited in claim 37, wherein said conductive feature has a thickness of at least about 0. Aerosol Jet technology is used to print a wide variety of materials, including conductive and ceramic inks suitable for antenna and sensor applications.

A method as recited in claim 37, wherein said conductive trace has a resistivity of not greater than about 10 times the resistivity of bulk copper metal. The largest structures deposited using extended nozzle 10 in a single pass of the deposition head may have linewidths approximately as large as the diameter of exit orifice One requirement of the material to be deposited is a uniform colloidal particle size distribution within the liquid suspension.

The apparatus of claim 7 wherein said extended nozzle is reattachable to said flowhead without requiring realignment. A method as recited in claim 37, wherein said substrate is an organic substrate. The minimum feature size attainable with this method was reported to be approximately microns.

The deposited linewidth can be approximately from as small as one-twentieth the size of the orifice diameter up to the size of the orifice diameter. The formulation is an improvement over previous copper formate solutions, and comprises a crystallization inhibitor selected from glycerol, citric acid, malic acid, malonic acid, and glycine.

The present invention includes several methods to increase the gas stream density. Various embodiments of the invention, the atomizer 12 may comprise a device that utilizes an ultrasound or pneumatic device, or that employs a spray process, forms an aerosol or condenses particles from a vapor.

Enhanced deposition characteristics include improved collimation of the jetted aerosol stream, improved focusing of the stream, minimized particle overspray, and facilitated delivery of material into recessed features.

The nozzle and collection probe are preferably opposed to each other along the axis of the chamber. Discussion of such publications herein is given for more complete background of the scientific principles and is not to be construed as an admission that such publications are prior art for patentability determination purposes.

This evaporation allows for the modification of the fluid properties of the aerosol for optimum deposition.

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The entire disclosures of all patents and publications cited above are hereby incorporated by reference. If small particles are desired, then a cascade impactor maybe used to eliminate the large particles.

The goal of incubation is to produce a desired biochemical reaction, such as the development of enzyme activity.

Aerosol Jet 3D Printing – Electronics

The deposited feature size is dependent on the diameter of the deposition stream but also on the particle inertial momentum. The high absorption coefficient at the laser wavelength allows for very localized heating of the deposit, which in turn may be used to produce fine deposits for example, as small as 1 micron for a frequency-doubled Nd: The plasma does not require a vacuum environment, and can be integrated directly within any of the direct-write printing systems.

For more information about Optomec additive manufacturing solutions click here. Patterning is created by translating the flowhead under computer control while maintaining a fixed target position, or by translating the target while maintaining a fixed flowhead position, or both.

This is also somewhat dependent upon the viscosity of the start material. One embodiment of the invention may be implemented at a relatively low range of temperatures. These properties enable the deposit of structures with intricate geometries. The extended nozzle increases the working distance; that is, the distance from the flowhead to the target.

Optomec solutions for printed electronics are based on its industry proven Aerosol Jet technology for printing conformal electronic circuitry and components onto 3D structures.

A number of precursor and particulate materials may be used to create composite structures having gradient chemical, thermal, mechanical, optical and other properties.

A method as recited in claim 37, wherein said conductive trace has a resistivity of not greater than about times the resistivity of bulk copper metal.

The substrate may also be cooled during deposition by reducing ambient temperature.Aerosol jet deposition systems have been introduced by Optomec Inc.

Laser-Assisted Maskless Mirodeposition (LAMM) is a version of aerosol jet systems at the University of Waterloo with a continuous wave erbium-doped fiber laser at a wavelength.

Antenna and sensor printing via Aerosol Jet Optomec has developed high volume 3D production solutions for mobile device antennas and sensors The solution utilizes Optomec propriety Aerosol Jet ® Technology, a direct write process for printing electronics The Aerosol Jet process has successfully printed a variety of 3D.

Optomec Showcases Aerosol Jet Systems for 3D Printed Electronics at Sensors Expo: Optomec, a leading global supplier of production grade additive manufacturing systems announced today that the company will feature cost-effective smart, connected products produced with its production grade Aerosol Jet 3D Printers at the Sensors Expo held in San Jose, California this week.

Optomec Aerosol Jet System Carnegie Mellon University’s College of Engineering has installed Optomec’s Aerosol Jet Technology in a bid to advance the 3D micro-additive manufacturing methods for a range of electronic applications.

Optomec's Aerosol Jet 5X system enables sensors to be printed directly on high-value components, which will provide critical feedback about their structural health, allowing GE to determine. Optomec, an additive manufacturing company based in New Mexico, has unveiled the Aerosol Jet HD System 3D printer, a configurable production platform that can 3D print a wide range of electronics.

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Optomec direct-write aerosol jetting
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